Flat mask machine
Masks are simply divided into flat masks and three-dimensional masks from the appearance. Flat masks are mostly used in the medical industry, and three-dimensional masks are mostly used for daily protection. Here is a detailed introduction to the equipment related to the production of flat masks.
The flat mask machine series can be divided into: inner ear mask machine, outer ear mask machine, strap mask machine according to the welding method and use method of the ear straps. The production of these three flat masks requires the mask body machine. He is An indispensable part of a flat mask.
Equipment information editing
Flat mask production line:
1. Inner ear mask production line: 1 mask body machine plus 2-3 inner ear mask machines.
2. Outer ear mask production line: 1 mask body machine plus 2-3 outer ear mask machines; or 1 mask body machine plus 10-15 mask spot welding machines.
3. Banded mask production line: 1 mask body machine plus 4-5 banded mask machines.
Mask body machineedit
Machine introduction
Ultrasonic mask body machine, also known as mask filming machine, is a machine for automatic production of multi-layer flat mask products. It can use 1~4 layers of PP spunbond non-woven activated carbon and filter materials. The whole machine is imported from raw materials. The material is inserted into the nose line, the edge is sealed, and the finished product is cut in a single line. According to the different raw materials used, it can reach different standards such as N95, FFP2 and so on. The flat mask production equipment has stable performance, high output, low defect rate and easy operation. The mask body machine plus several inner ear mask machines, outer ear mask machines, strap mask machines or ear strap spot welding machines can produce various masks such as inner ear masks, outer ear masks, and strap masks.
Machine parameters
Machine size: 3900(L)*905(W)*1600(H)mm
Voltage: 220V
Production capacity: 130-160pcs/min
Frequency: 20KHZ
Power consumption: 4KW
Machine characteristics and performance
1. Fully automatic feeding system
1. Aluminum alloy frame, sturdy and beautiful, to ensure the precise size of the finished product;
2. Stainless steel fixture, adjustable left and right;
3. The tension wheel is set to adjust the tension of the fabric width, so as to effectively ensure the beauty and flatness of the finished product;
4. Independent nose line conveying group, convenient for adjustment and maintenance.
2. Folding forming system
1. Insert-type folding device, easy and quick adjustment
2. Large diameter welding wheel, effectively reducing product deformation.
3. Ultrasonic heat sealing system
1. Titanium alloy molds. When most mask machinery manufacturers use aluminum alloys, mask machines have already provided and actively encourage customers to use titanium alloy molds. Because aluminum alloys are easy to oxidize and burst, they are not suitable for long-term rushing. For shortcomings such as cargo handling and short service life, the advantages of titanium alloys are obvious:
A. Good toughness, suitable for long-term vibration;
B. The heat/ultrasonic conductivity is strong, thus ensuring the beautiful welding and cutting effect of the product;
C. High hardness, not easy to crack, deform and rust;
D. Although its cost is about ten times different from that of aluminum alloy, from the perspective of overall production efficiency, the choice of titanium alloy mold is obviously better than aluminum alloy.
2. Imported ultrasonic transducer, 20K international frequency standard, the output is more powerful and stable; plus two sets of ultrasonic systems, effectively guarantee the welding quality of the product.
3. The PLC program controls the action of the whole machine to reduce the difficulty of operation for the user.
Fourth, the discharge system
1. Forming two pieces of products at one time to increase production speed
2. The product discharge position is automatically stacked, which is convenient for the finishing and stacking of finished products, and saves time and effort for the next process of ear strap welding.
5. The performance of the whole machine is stable, the production speed is continuously adjustable, the production efficiency is high, up to 160 pieces per minute, the counting is convenient and accurate, the raw material utilization rate is high, the operation and adjustment are simple and convenient, the automation is high, and the labor cost is effectively reduced.
Inner ear mask machineedit
Machine introduction
The ultrasonic inner ear mask machine uses ultrasonic welding. When the mask is moved to the processing position, ultrasonic waves are automatically generated, forming micro-amplitude and high-frequency vibration on the earband, which is instantly converted into heat, melting the material to be processed, and finally making the ear The tape is permanently pasted or embedded on the inside of the mask body, which is the last processing process of the inner ear mask production. Only one operator is required to place the mask body piece by piece in the mask tray. The subsequent actions are automatically operated by the equipment until the finished product is completed. .
Machine parameters
Machine size: 1915(L)*855(W)*1780(H)mm
Voltage: 220V, 1or 3 phase
Production capacity: 40-50pcs/min
Power consumption: 6KW
Air pressure: 6kg/cm2
Frequency: 20KHZ
Machine characteristics
1. The machine is compact and does not take up space.
2. The whole machine is made of aluminum alloy, which is beautiful and firm without embroidering.
3. High stability and low failure rate.
4. Photoelectric detection reduces the error rate.
5. This machine adopts ultrasonic Taiwan system, Japanese transducer, stable performance and convenient operation.
Working process of ultrasonic inner ear mask machine:
Work flow: (mask body) manual feeding → automatic ear strap feeding → ultrasonic ear strap welding → non-woven side strap feeding and edging → ultrasonic side strap welding → side strap cutting → finished product output → counting → finished product stacking → conveying Sent with device.
Outer ear mask machineedit
Machine introduction
The outer ear strap
Non-woven mask machine fuses the mask ear straps (elastic bands) on the outer sides of the mask body by ultrasonic waves to complete the ear strap mask product. Only one operator is required to place the mask body piece by piece on the conveyor belt fixture. Above, the rest of the subsequent actions until the finished product is completed are all automatically operated by the machine, and the output of this machine is higher than that of ordinary earband machines.
Product aliases: flat mask machine, automatic mask spot welding machine,
Ultrasonic Mask Machine, flat mask spot welding machine, disposable mask machine,
Non-woven Mask machine, ear band mask machine, N95 mask machine, FFP2 mask machine, etc.
Machine parameters
1. Machine size: 2646(L)*620(W)*1750(H)MM
2. Voltage: 220V/380V
3. Output: 45-55PCS/MIN
4. Air pressure: 6KG/CM2
5. Power consumption: 3KW
6. The size of the mask body must be fixed
Machine characteristics
1. The machine has a compact structure, small size, and does not occupy space;
2. Mitsubishi PLC program, Xinje touch screen, high stability and low failure rate;
3. The whole machine is made of high-quality aluminum alloy processed by CNC machining center, which is beautiful and firm without rust;
4. Taiwan ultrasonic system, high-quality photoelectric detection, stable performance and extremely low error rate.
5. The outer ear band non-woven mask machine adopts titanium alloy mold, which is durable and wear-resistant, and the welding strength of the ear band is better and adjustable.
Details of the non-woven mask machine with outer ears:
Detailed description
Detailed description
Control panel: Mitsubishi PLC program control, bilingual display mode in Chinese and English; The machine operation control program is developed by our company and has been precision tested to ensure the high precision and high stability of the entire program;
Earband welding: adopts high-quality material pressing device to prevent deflection; adopts titanium alloy welding head, which is durable and has excellent welding effect.
Material: Imported high-quality steel and aluminum concentrate, precision processed by CNC, exquisite appearance, more durable.
Body conveying: According to the size of the mask body, it is precisely limited to ensure accurate positioning of the mask body during the production process, smooth operation and no deviation, thereby effectively ensuring the aesthetics of the finished product.
The working process of the non-woven mask machine with outer ears:
Work flow: (mask body) manual feeding → automatic ear strap feeding → ear strap cutting → ultrasonic ear strap welding → finished product output → counting → finished product stacking → conveyor belt device sending
Bandage mask machineedit
Machine introduction
The strapping medical mask machine uses ultrasonic welding to weld the non-woven fabric straps on both sides of the mask body. Only one person needs to place the mask body on the conveyor belt of the machine, and then pull the tube to wrap the edge, the flower wheel is pressed, and the strap is The cutting and outputting of finished products are all done automatically.
Product aliases: ultrasonic mask machine, medical mask machine, flat mask machine, non-woven mask machine, disposable mask machine, mask production equipment, etc.
Machine parameters
Voltage: 220/380V, 50/60HZ
Frequency: 20K
Two sets of ultrasonic system power: 3KW
Output: 30-35PCS/MIN
Machine weight: 300KG
Machine size: 1900(L) X 730(W) X 1300(H)MM
Machine characteristics
1. Automatic counting, which can effectively control production efficiency and production progress.
2. The frame is made of aluminum alloy and stainless steel, and the appearance is light and beautiful without rust.
3. Frequency conversion control can adjust the operating speed of the equipment according to actual needs.
4. Pull the barrel to feed the material, the positioning is more accurate, the width of the raw material can be controlled to the minimum, and the cost is saved.
5. The length and size of the finished product are uniformly controlled, with a deviation of ±1mm, which can effectively control the length of the finished product.
6. The equipment has a high degree of automation and low requirements on the operating staff. It only needs to discharge the materials and arrange the finished products.
7. Band-type medical mask machine, ultrasonic Taiwan system, Japanese transducer, stable performance and convenient operation.
8. The automatic ultrasonic welding wheel is made of imported high-quality steel DC53, which prolongs the life of the mold and is wear-resistant and durable.
